Linear Scales

Linear Scales
Precision Glass Linear Scales
Key Features
  • Precision Linear and Rotary Glass Scales
    • Fine feature photolithography for maximum accuracy
    • Multiple coating process options available
      • Reflective and Anti-Reflective Options for different wavelengths
      • Increase performance and lower power consumption
      • UV curing options
    • Up to 700mm Linear, Up to 150mm Rotary diameter
    • Soda lime glass standard, special glass available
Typical Applications
  • Metrology, CMM
  • Assembly machines
  • Laser optical axis control
  • Measuring instruments
  • Precision rotary and linear encoders
  • Stages, Actuators
  • Robotics

Precision scales complement optical reflective encoder read heads.

VC America Electronics uses fine feature sub micron photolithography to create accurate and repeatable patterns. The process is capable of 2µm period (1µm reflective +1µm clear or anti-reflective) when needed. Common track periods between 20µm and 100µm benefit from the precise photolithography.

Production scales match the encoder, physical, environmental, and performance requirements. For applications requiring best accuracies over long lengths or temperature extremes, glass compositions with very low CTE are used.

We offer standard scales for rapid evaluation and production and we also manufacture to custom specifications for unique pattern, material, and dimension requirements.

Glass ScaleStandardExtended Length
Base Material

Soda-Lime Glass

Length

Up to 160mm

>160 to 700mm

Length Tolerances

±0.1mm

±0.2mm

Width

As specified

(3mm and 6mm are common)

As Specified

Width Tolerances

±0.05mm

±0.1mm

Thickness Range

0.3 to 1.1mm

1.0 to 6.0mm

Thickness Tolerances

±0.05mm

±0.05mm

Pitch (total tolerance)

± 2.0µm

Pitch (local tolerance)

± 1.0µm

VC America Electronics processes coatings for specific wavelengths (red, infrared, ultraviolet, etc.) to match requirements. The majority of linear scale applications work well with soda-lime glass and reflective chrome metal pattern on top and anti-reflective chrome backside.

ParameterReferenceMinimumTypicalMaximumUnits
Pitch/Period AccuracyLocal  ±1µm
Total  ±2µm
Chrome reflective layerStandard505460%
Augmented606570%
Enhanced(620-650 nm)889398%
Chrome anti-reflective layer @ 620-650nmAR <25%
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